Nylon Vs Polyester: Which Synthetic Fabric Is Better?

When it comes to synthetic fabrics, nylon and polyester are two of the most popular options. Both offer durability and versatility, but which one is the better choice? This comprehensive guide will examine the key differences between nylon and polyester to help you decide which synthetic fabric is right for your needs.

If you’re short on time, here’s a quick answer to your question: Nylon and polyester each have their own strengths and weaknesses, so neither one is definitively “better.” Nylon is more durable and weather-resistant but prone to pilling. Polyester is less expensive but doesn’t breathe as well.

Choose nylon for outdoor gear and polyester for moisture-wicking athletic wear.

Background on Nylon and Polyester

Before diving into the comparison between nylon and polyester, it is important to understand the background of these two synthetic fabrics. Both nylon and polyester are widely used in the textile industry due to their durability, versatility, and affordability.

Let’s take a closer look at their history, manufacturing process, and key properties.

History and Origin

Nylon, the first synthetic fabric ever created, was invented by chemist Wallace Carothers in the late 1930s. It was initially developed as a substitute for silk and quickly gained popularity due to its strength and elasticity.

On the other hand, polyester was first introduced in the 1940s by British chemists John Whinfield and James Dickson.

Both nylon and polyester have revolutionized the textile industry, offering a range of benefits that natural fibers like cotton or silk lack. They have become the go-to materials for a wide variety of applications, from clothing and upholstery to outdoor gear and industrial products.

Manufacturing Process

The manufacturing process for nylon and polyester involves the synthesis of polymers through chemical reactions. Nylon is made from a reaction between an acid and a base, resulting in a long-chain synthetic polymer.

On the other hand, polyester is created by reacting an acid with an alcohol, forming a polymer chain.

Once the polymers are formed, they are spun into fibers using various techniques. These fibers are then woven or knitted into fabrics, giving them their distinctive properties such as strength, elasticity, and resistance to wrinkles.

Key Properties

When it comes to comparing nylon and polyester, it is essential to consider their key properties. Nylon is known for its high strength and abrasion resistance, making it ideal for applications that require durability, such as outdoor gear and sports clothing.

Polyester, on the other hand, is prized for its excellent wrinkle resistance and ability to retain shape, making it a popular choice for garments that need to hold their form over time.

Moreover, nylon has a higher melting point compared to polyester, making it more heat-resistant. However, polyester is more resistant to fading and UV damage, making it a better choice for outdoor applications.

Both fabrics are quick-drying and easy to care for, making them suitable for everyday wear and household items.


When it comes to durability, both nylon and polyester fabrics have their own unique strengths. Let’s take a closer look:

Strength and Resilience

Both nylon and polyester fabrics are known for their exceptional strength and resilience. However, nylon is generally considered to be stronger than polyester. Nylon fibers have a higher tensile strength, meaning they can withstand greater stress and stretching without breaking.

This makes nylon a great choice for heavy-duty applications such as outdoor gear, backpacks, and luggage.

On the other hand, polyester is also highly durable and offers excellent resistance to abrasion. It is particularly resistant to wear and tear, making it a popular choice for items that undergo frequent use and washing, such as sportswear, swimwear, and upholstery.

Weather and UV Resistance

When it comes to weather and UV resistance, both nylon and polyester fabrics perform exceptionally well. Nylon is naturally resistant to mildew, rot, and most chemicals, making it suitable for outdoor applications.

It also has excellent UV resistance and can withstand prolonged exposure to sunlight without fading or degrading.

Similarly, polyester is highly resistant to UV radiation, making it an excellent choice for outdoor fabrics, awnings, and umbrellas. It is also known for its quick-drying properties, which make it ideal for water-resistant clothing and outdoor gear.

Pilling Resistance

In terms of pilling resistance, polyester tends to outperform nylon. Pilling occurs when fibers break or loosen and form small balls or pills on the fabric’s surface. Polyester fibers have a smoother surface and are less prone to pilling compared to nylon.

This makes polyester a preferred choice for garments that undergo frequent friction, such as activewear and bedding.

However, it’s worth noting that advancements in textile technology have led to the development of high-quality nylon fabrics that are specifically engineered to resist pilling. These fabrics are often blended with other fibers or treated with special finishes to enhance their durability.


When it comes to comfort, both nylon and polyester have their own unique qualities. Let’s take a closer look at how they compare in terms of breathability, moisture wicking, and softness.


Breathability is an important factor to consider when it comes to comfort in synthetic fabrics. Nylon is known for its breathability, allowing air to circulate and prevent overheating. This makes it a great choice for activewear and outdoor clothing.

On the other hand, polyester is not as breathable as nylon, but it does have moisture-wicking properties which can help keep you dry and comfortable during physical activities.

Moisture Wicking

Moisture wicking refers to a fabric’s ability to pull sweat away from the body and evaporate it quickly. Polyester is excellent at moisture wicking, making it a popular choice for athletic wear and activewear. It can keep you cool and dry even during intense workouts.

Nylon, while not as effective at moisture wicking as polyester, still offers some level of moisture management, making it a suitable option for everyday wear and outdoor activities.


When it comes to softness, nylon and polyester have different textures. Nylon has a smooth and silky feel, making it comfortable against the skin. It is often used in lingerie and hosiery due to its softness. Polyester, on the other hand, can vary in texture depending on how it’s manufactured.

It can be soft and smooth or slightly rougher. Overall, both fabrics can be comfortable to wear, but nylon may have a slight edge in terms of softness.

It’s important to keep in mind that individual preferences and specific use cases can also impact comfort levels. Some people may find nylon more comfortable, while others may prefer the moisture-wicking properties of polyester.

Ultimately, it’s a matter of personal preference and the intended use of the fabric.

Care and Maintenance

Caring for your synthetic fabrics, whether nylon or polyester, is essential to prolonging their lifespan and maintaining their appearance. Here are some tips on how to properly care for and maintain your synthetic garments:


When it comes to washing nylon and polyester fabrics, it is generally safe to machine wash them. However, it is important to check the care label on each garment for specific instructions. It is recommended to use a mild detergent and wash them in cold water to prevent any potential damage.

Avoid using bleach or harsh chemicals as they can weaken the fibers. Additionally, it is best to wash similar colors together to prevent color bleeding.


Both nylon and polyester fabrics are quick-drying, which makes them convenient for everyday wear. After washing, it is advisable to air dry your garments whenever possible. If you need to use a dryer, choose a low heat setting to prevent shrinking or melting.

It is also recommended to remove the garments from the dryer while they are still slightly damp to minimize wrinkles.


Ironing may not be necessary for most nylon and polyester fabrics, as they are naturally wrinkle-resistant. However, if you do need to iron them, use a low heat setting and iron them inside out to avoid direct contact between the iron and the fabric.

It is also a good idea to place a cloth or towel between the iron and the fabric to prevent any potential damage.

Environmental Impact

When it comes to the environmental impact, both nylon and polyester fabrics have their pros and cons. Nylon is derived from petroleum and requires a significant amount of energy to produce. On the other hand, polyester is made from crude oil and also has a high carbon footprint.

Both fabrics are not biodegradable and contribute to microplastic pollution when they end up in landfills or the ocean.

It is important to note that there are ongoing efforts in the textile industry to develop more sustainable alternatives to synthetic fabrics. These include bio-based materials and recycled synthetic fibers.

By choosing garments made from these sustainable options, you can help reduce the environmental impact of synthetic fabrics.

For more information on the environmental impact of synthetic fabrics and sustainable alternatives, you can visit websites such as Sustainable Fashion Matterz or Greenpeace International.

Cost Comparison

When it comes to choosing between nylon and polyester, cost is an important factor to consider. Both fabrics offer durability and longevity, but they differ in terms of pricing.


Nylon is generally more expensive than polyester. The production process of nylon involves complex chemical reactions, which contribute to its higher cost. Additionally, nylon is often associated with high-performance applications, such as outdoor gear and activewear, which further drives up its price.

However, it is important to note that the cost of nylon can vary depending on the specific type and quality of the fabric.


On the other hand, polyester is known for its affordability. The production process of polyester is relatively simpler and cost-effective compared to nylon. This makes polyester a popular choice for budget-conscious consumers who still want a durable and versatile fabric.

Polyester is commonly used in various industries, including fashion, home furnishings, and automotive, due to its cost-effectiveness.

It is worth mentioning that the cost of both nylon and polyester can be influenced by factors such as brand, quality, and additional features. While nylon may be more expensive on average, it is important to consider the specific requirements of your project or application when making a purchasing decision.

According to a study conducted by XYZ Research, the average cost of nylon fabric is approximately $X per yard, while the average cost of polyester fabric is around $Y per yard.

However, it is important to consider the long-term value and durability of the fabric. Investing in a higher-quality fabric, even if it comes at a slightly higher cost, may result in greater longevity and overall satisfaction.

Popular Uses

Outdoor Gear and Apparel

Nylon and polyester are both widely used in the production of outdoor gear and apparel. Nylon is known for its durability and abrasion resistance, making it a popular choice for items such as backpacks, tents, and hiking boots.

Its moisture-wicking properties also make it a great fabric for outdoor clothing, as it helps to keep the wearer dry and comfortable. Polyester, on the other hand, is often used in outdoor gear and apparel due to its quick-drying abilities and resistance to fading.

It is commonly found in rain jackets, windbreakers, and athletic wear.

Undergarments and Hosiery

When it comes to undergarments and hosiery, both nylon and polyester have their advantages. Nylon is known for its softness and stretch, making it a popular choice for lingerie, stockings, and tights. Its lightweight nature also allows for breathability, making it suitable for everyday wear.

Polyester, on the other hand, is often used in the production of athletic underwear and socks. Its moisture-wicking properties help to keep the wearer dry during physical activity, while its durability ensures longevity.

Upholstery and Carpet

Both nylon and polyester are commonly used in upholstery and carpet due to their durability and stain resistance. Nylon is known for its strength and resilience, making it a popular choice for high-traffic areas such as living rooms and hallways.

It is also resistant to fading, making it a great option for furniture that is exposed to direct sunlight. Polyester, on the other hand, is known for its resistance to stains and spills. It is often used in areas where spills are more likely to occur, such as dining rooms and children’s playrooms.

Sportswear and Athletic Apparel

In the world of sportswear and athletic apparel, both nylon and polyester are widely used. Nylon’s moisture-wicking properties and durability make it a popular choice for activewear such as leggings, shorts, and sports bras.

Its stretchability also allows for ease of movement during physical activity. Polyester, on the other hand, is often used in the production of performance fabrics. Its moisture-wicking abilities help to keep athletes dry and comfortable, while its lightweight nature allows for breathability.

Polyester is commonly found in jerseys, running shirts, and workout pants.


When choosing between nylon and polyester, consider the intended use and which properties are most important. For high-performance outdoor gear, nylon’s strength and weather resistance make it a top choice.

For moisture-wicking athletic wear, polyester’s breathability and quick-drying capabilities give it an edge. Both synthetics have a place in the textile industry, so evaluate each fabric’s characteristics to determine which is better suited for the specific application.

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